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Fastech Lands in the UK to Revolutionize Aerospace and Defense Manufacturing

Fastech Lands in the UK to Revolutionize Aerospace and Defense Manufacturing

Fastech LLC, a recognized leader in End-to-End Additive Manufacturing solutions for the Aerospace and Defense sectors, announces its long-anticipated expansion into the United Kingdom. This move marks a significant milestone for the company as it brings decades of U.S.-based success to new markets, introducing advanced capabilities tailored to the needs of the UK’s dynamic industries.

With a strong reputation forged through years of innovation in the United States, Fastech has redefined manufacturing standards for its Aerospace and Defense clientele. Its comprehensive End-to-End Additive Manufacturing services, spanning Wire Arc Directed Energy Deposition (DED) additive manufacturing, machining, inspection, and reverse engineering, have enabled clients to overcome the limitations of traditional manufacturing methods. By unlocking new possibilities in design, production efficiency, and component performance, Fastech has established itself as a trusted partner in achieving groundbreaking results.

The decision to establish a presence in the UK underscores the nation’s growing demand for innovative manufacturing solutions. Recognizing the unique challenges and opportunities of the UK market, Fastech is committed to leveraging its expertise to provide local sectors with state-of-the-art additive manufacturing solutions. This approach ensures that the company’s well-honed processes and technologies are not only transferred but also adapted to meet local regulatory and industrial standards.

One hallmark of Fastech’s technological leadership is its in-house expertise in Wire and Arc Additive Manufacturing (WAAM), engineered by Gefertec GmbH, and Laser Wire Directed Energy Deposition (LWDED), powered by Meltio. These advanced methods allow for the precise fabrication of complex metal components with exceptional speed and efficiency. WAAM, known for its ability to produce large, structurally sound parts, and LWDED, which offers unmatched precision for aerospace-grade components, embody Fastech’s commitment to pushing the boundaries of possibility. These capabilities are already transforming the Aerospace and Defense sectors in the United States, where Fastech has played a pivotal role in delivering solutions that meet and exceed demanding industry standards.

The expansion into the UK is also bolstered through a strategic partnership with Arc Additive, a company at the forefront of Titanium deposition technology. Arc Additive’s unique out-of-chamber production process represents a breakthrough, reducing costs and enabling the production of larger, high-quality parts without the need for inert environments. This collaboration is set to amplify the strengths of both organizations, combining Arc Additive’s cutting-edge methods with Fastech’s established infrastructure and market positioning. Together, they aim to advance not only the UK’s manufacturing landscape but also provide a gateway for bringing these innovations to the European and global markets.

 

Aerospace Aerostructure printed in Ti-64 using WAAM process.

 

Innovation and precision define the cutting edge of aerospace manufacturing, where only the most advanced technologies and expertise can meet the industry’s rigorous demands. Fastech exemplifies these qualities by having been chosen to manufacture a critical aerostructure component, fabricated from Ti64 alloy, for one of the most prestigious companies in the global aerospace industry. This component, printed and manufactured to meet the rigorous Class B AWS20.1D Aerospace standards for metal additive manufacturing, exemplifies the precision and reliability that have become synonymous with Fastech. Such achievements reflect the company’s dedication to delivering solutions that meet the aerospace sector’s stringent requirements.

The company’s proficiency with WAAM is reflected in key metrics captured from recent projects. When benchmarked against other manufacturing methods, Fastech’s processes consistently deliver superior mechanical properties. According to internal data, components produced by Fastech exhibit high Ultimate Tensile Strength (UTS), robust Yield Strength (YS), and exceptional Elongation values. These levels not only satisfy aerospace standards but often exceed them, ensuring reliability under extreme conditions where precision and durability are paramount.

For instance, when compared with traditional methods like casting and competing additive methods, Fastech’s WAAM solutions demonstrate an advantage. The UTS of parts fabricated by Fastech closely rivals high-performance wrought material, while maintaining a remarkably higher elongation factor in comparison. This balance of strength and flexibility enhances the safety and longevity of components, particularly in the demanding environments of aerospace applications.

 

Fastech achieves superior Ti-64 mechanical properties using WAAM.
 

 

Paris Air Show 2025

To solidify its presence and showcase its value to the global manufacturing community, Fastech will participate in the prestigious Paris Air Show 2025. Visitors to Hall 3, Booth F166, will have the opportunity to learn more about how Fastech’s Wire Arc DED Additive Manufacturing technologies are reshaping the Aerospace and Defense sectors, offering unparalleled advantages in efficiency, scalability, and design freedom.

As Fastech sets out to build meaningful partnerships and drive industrial advancements in the UK, it does so with an eye on the future. This expansion is more than a geographic move; it represents a commitment to innovation, cross-market collaboration, and the transformational power of advanced manufacturing. With its expertise, vision, and proven track record, Fastech stands poised to become a key player in the UK’s Aerospace and Defense industry, pushing boundaries and setting new standards for excellence.